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-   -   WIP Project: Codename C by Kylevdm (http://www.hardwarecanucks.com/forum/case-mods-worklog-gallery/54706-project-codename-c-kylevdm.html)

Kylevdm June 12, 2012 03:57 PM

Project: Codename C by Kylevdm
 
http://www.digitalhotrods.net/images...e-c/header.jpg

Right, so the summer is here which means it is time for another project! I am going to be doing a scratch build! I have done some fun mods before, from the fractal in MNU to the wonderful project with Bill in MNPCTECH on the lanboy air :cough:

As I am only in Belgium for the summer holiday for only 3 months 1 of which I am not actually here as I am in fact back in Glasgow/ Essex/ Lanzarote... So the clock is ticking! With that a scrupulous mount of planning is going to be required! I am planning to have the main shell, basically every thing you require to install the basic system installed into done by July, but most of you will know what I am like with planning - horrendous! With all the fun LED and other RaspberryPi stuff done while I am back at uni with access to the wonderful electronics labs and store - yay free stuff!

For now all I actually know is that the project is going to be mATX, maybe even Mini-ITX. Watercooled, with some other fun stuff. Finally basically all aluminium (oh, forgot to mention that) will be black and there will be LOTs of RGB LED fun :)

Some of the 3D model of what will be the Chassis of the case, the sidepanels, front and back panels and the internal panels will connect to.

http://digitalhotrods.net/images/cod.../concept/1.png

http://digitalhotrods.net/images/cod.../concept/2.png

It will be 5mm acrylic which will be acrylic glued together... with 25mm angle for attaching all the other bits..

Before anyone gets on me for it, I have not got the final pictures of MNU done yet but what can you do? This is going to be what is technically my second scratch build although the first was made of wood and had an unfortunate date with a concrete floor resulting in the project being scraped. This current project is what I have dubbed Project: Codename C, the reasons for this will become apparent in the coming weeks as the project comes together. It will be used as a mini LAN system while I am at university so I do not have to hulk the 30kg or so of Project: MNU along. Now that we have form factor and the reasoning for building the case over with, not that you need a reason to mod a new case…

The case will be based on a design aspect that keeps coming back to me! I just cannot get rid of it! The case will have 5mm acrylic wedged between 2 pieces of aluminium (aluminum for all you Americans and apparently ENGLISH UK spellcheck as well…); this acrylic will be lit by LEDs. I am planning on having RGB LEDs controlled by a RaspberryPi – mostly because I can – which will allow them to remain on even when the PC is off if all goes to plan!

Now this project is going to be split into two different sections to be completed in two different countries, it is only fitting right? The first is the main construction; this will be done in Belgium where I have space and all my tools! The other is the electronics, and assembly. This will all be done in Glasgow where I have the use of the Glasgow University electronics laboratories and supplies :P

Now on with it eh even I got board of planning and I have had enough with typing guff and I am sure you have had enough reading it!

After getting some of the original concepts done and drawn up in either SketchUp, on paper or in my head I ventured down into the depths of our houses basement to find what I have lying about from previous projects...

http://www.digitalhotrods.net/images/codename-c/1.jpg

Ok it is not that big, but in the boiler room I have a number of cardboard boxes courtesy of the movers. Anyway, I found a random assortment of stuff from Project: Deadline, and MNU and some aluminium sheets!

http://www.digitalhotrods.net/images/codename-c/2.jpg

I have also got another large sheet of aluminium with a random assortment of acrylic that I have acquired of the last few years.

http://www.digitalhotrods.net/images/codename-c/3.jpg

I was asked recently what I do with my projects when they are done, and the answer to that is that I reuse them. Project: Deadline is about to be recycled to make way for Project: Codename C!

http://www.digitalhotrods.net/images/codename-c/4.jpg

I really only need the back plate as I really do not want to make one from scratch given my time limits this project moves to Glasgow with me in September!

http://www.digitalhotrods.net/images/codename-c/5.jpg

http://www.digitalhotrods.net/images/codename-c/6.jpg

http://www.digitalhotrods.net/images/codename-c/7.jpg

After drilling out all the rivets there needs to be one of these pictures right?

http://www.digitalhotrods.net/images/codename-c/8.jpg


Thanks all, please stay tuned and I WILL get the pictures for MNU up as soon as I can :)

Kylevdm June 13, 2012 01:45 PM

I am back!

First of all, I want to appologise for the quality of the images that I am about to show you, they were taken on my iPhone as the camera went MIA!

I have continued work on the PCI back plate, it needs a bit of a chop!

http://digitalhotrods.net/images/codename-c/9.jpg

As Project: Deadline was an ATX build it had a full size backplate but for MATX we definitely do not need to have all the expansion slots! So I took a dremel to it, for both cutting and cleaning it up. I decided that something needed to go in the end to 'plug' the 'hole' so working on the whole acrylic and aluminium idea I stuck a piece of 5mm acrylic in the end!

http://digitalhotrods.net/images/codename-c/10.jpg

I needed to grab some supplies to continue work.. and what better supplies then beer?

http://digitalhotrods.net/images/codename-c/11.jpg

I chopped some aluminium to size and and viola, one end bracket with acrylic highlight! It is currently stuck together with friction and a good old bit of masking tape but a cheeky bit of super glue!

http://digitalhotrods.net/images/codename-c/12.jpg

All glued up!

http://digitalhotrods.net/images/codename-c/13.jpg

mod on :)

Kylevdm June 14, 2012 11:51 AM

Right, back 2 days in a row? What is wrong with me?

I got to work on the chassis, which is for this project an acrylic shell that everything else will connect to. I got a sheet of 5mm acrylic from Hindleys.com and they kindly shipped it to me in Belgium. The sheet is 1000mmx600mm which is just enough for the top, bottom and both side panels with a bit to spare. The panel was marked with a trusty fine tipped sharpie and of course an MNPCTECH mod ruler! I used the piece of aluminium angle that will will be used in the project at a later date to make sure all lines were straight and for guiding the jigsaw.

http://digitalhotrods.net/images/codename-c/14.jpg

A sexy MNPCTECH ruler.

http://digitalhotrods.net/images/codename-c/15.jpg

All bits chopped, and ready to be sanded down. Which is going to be a mission for another point in time as I need to get both the front and back edges to be "frosted"

http://digitalhotrods.net/images/codename-c/16.jpg

I took a cheeky gander down into the basement again to start looking for aluminium pieces to use and in a corner I found a pile of random scraps that have been cut by a machine shop. Bonus for me as I now have loads more pre-cut edges to work with!

http://digitalhotrods.net/images/codename-c/17.jpg

Anyway, this is what each of the edges will look like from the front and back of the case :)

http://digitalhotrods.net/images/codename-c/19.jpg

I got sick of using the jigsaw and the smell of acrylic - I still do not why I choose it as a material I hate the stuff - I decided to get some priming done. The PCI back plate all ready for a coat of black (matt or glossy is still up in the air)

http://digitalhotrods.net/images/codename-c/20.jpg

http://digitalhotrods.net/images/codename-c/21.jpg

until next time :)

miggs78 June 14, 2012 12:35 PM

You're back with another bang.. !
Welcome back, so far so good.. :)

Kylevdm June 26, 2012 01:09 PM

Quote:

Originally Posted by miggs78 (Post 634658)
You're back with another bang.. !
Welcome back, so far so good.. :)

Cheers! Lets hope this goes bang to :P

So apparently work takes up a lot of time... I am doing an internship in the IT department of Bridgestone EU in Brussels :) So have been there all week and un able to work on this thing... however, with every week comes a weekend!

We all saw the acrylic cut and stuff in the last update, so after a bit of sanding here and there through the week it was ready to be stuck together - cement, welded, glued it does not matter. I decided to make a jig to ensure that everything was where it was meant to be and would stay there! This taks was under taken with one of those monitor riser thingys that none uses, a wooden box a few G-clamps and a screw driver. We are all modders right, we have all been there...

http://digitalhotrods.net/images/codename-c/28.jpg

The glue, cement, weld (stuff) was applied using one of the adhesives (ok I am just trying to use as many words for it as possible) applicators. Mod Warning! It burns if you get it in cuts...

http://digitalhotrods.net/images/codename-c/27.jpg

There we have it, one joint done!

http://digitalhotrods.net/images/codename-c/29.jpg

Next up, you guessed it, the other joint. You see where 'Codename C' comes from now? I know that it is the wrong way around, but in the original concepts in my head it was all fine and dandy and that looked like a C but unless I made it BTX it will have to be the 5 year old (and backward) version of the 3rd letter in the alphabet..

http://digitalhotrods.net/images/codename-c/22.jpg

http://digitalhotrods.net/images/codename-c/23.jpg

24 hours later, it is all set and ready to go!

http://digitalhotrods.net/images/codename-c/26.jpg

So with the main structure of the case assembled it is time to add some strength to it! So out comes the 3mm aluminium and the alu angle again! I am going to be using 3mm aluminium for the front and back panels.

http://digitalhotrods.net/images/codename-c/24.jpg

I got as far as cutting out the back panel but then not a word of a lie Belgian law, or in my area at least meant I was not allowed to cut anymore as it was a Sunday and the jig saw is apparently too noisy... So will hopefully get the front panel done tomorrow night! But this is a rough idea of how the back panel will be.

http://digitalhotrods.net/images/codename-c/25.jpg

Father Fuzzy June 27, 2012 08:05 AM

lookin forward to this build
ambitious!

Kylevdm July 2, 2012 04:23 AM

Quote:

Originally Posted by Father Fuzzy (Post 637761)
lookin forward to this build
ambitious!

Cheers!

I am going to be leaving to go to London tomorrow morning for a week or so, with that in mind last night I went to go and pack up some stuff in the garage. Well you all know what it like to have an idea in the middle of doing something and just go with it...

So while packing up the acrylic I came up with how I would mount the front and back panels onto the main case. So I got stuck in, however the camera went MIA and my phone was flat so for the first 1 or so of work there was no pictures but I found the camera when I was waiting for the font panel to set.

As I want the panels to be flush with the acrylic I lay then on a flat surface stuck the 'c' frame around them then glued in the supports. Triangular supports for the motherboard side of the case and a long strip of 8mm acrylic for the open side.

http://www.digitalhotrods.net/images/codename-c/30.jpg

http://www.digitalhotrods.net/images/codename-c/31.jpg

http://www.digitalhotrods.net/images/codename-c/36.jpg

There we go, we have something resembling a case now!

http://www.digitalhotrods.net/images/codename-c/32.jpg

http://www.digitalhotrods.net/images/codename-c/33.jpg

http://www.digitalhotrods.net/images/codename-c/34.jpg

http://www.digitalhotrods.net/images/codename-c/35.jpg

I am currently trying to work out the best wat of attaching the panels to the acrylic without the need for screws/ bolts but will get back to you all on that I am thinking epoxy but will need to see how it goes.

That is me for another 2 weeks or so until I get back from the UK unless I get really creative tonight...

ckgeorge July 2, 2012 06:51 PM

good work... cant wait to see it completed

Kylevdm July 8, 2012 01:36 PM

Quote:

Originally Posted by ckgeorge (Post 639049)
good work... cant wait to see it completed

Thanks CKGeorge!

So I am now back from the UK, now it is time to get back to the modding!

First of all I am going to have to make apologies for the pictures in the following update, my sister went to Ghana with the camera and my other camera still has a dead battery and no charger... so the following is taken with my iPhone 4 camera, and because I use that for music and am generally bad at taking pictures anyway there is a lack of pictures with some of the work!

http://www.digitalhotrods.net/images/codename-c/37.jpg

I need to get the front panel sorted, although this rig may not have watercooling in it to start with I want it to have the capability to do so. So there is 15mm spacing on the 2 front fans :)

http://www.digitalhotrods.net/images/codename-c/38.jpg

I am going to be cutting them with a 4.5" holesaw with a hand drill... make sure it is BiMetal and WEAR SAFETY GLASSES!

http://www.digitalhotrods.net/images/codename-c/39.jpg

Again sorry for the blurry picture the drill kind of destroyed my muscles a bit, I used 2 G-Clamps with the hand of drill in between them to protect everything if it kicked a bit!

http://www.digitalhotrods.net/images/codename-c/40.jpg

Back plate done and cleaned up! Now ready to prime.

http://www.digitalhotrods.net/images/codename-c/41.jpg

http://www.digitalhotrods.net/images/codename-c/42.jpg

Backplate almost done...

http://www.digitalhotrods.net/images/codename-c/43.jpg

Backplate ready for primer, frontplate primed!

BrutalGreen July 8, 2012 07:21 PM

Quote:

Originally Posted by Kylevdm (Post 640657)

looking real good!


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