Smoothwall seems rather interesting...
Might have to consider trying it out this summer. I got this Compaq lying around that would be perfect for something like this.
Shame your DGL-4300 died on you, mines still going strong, though my power adapter fried. Luckily it didn't kill the router. D-Link wants me to buy a new one, so I'm just using one from an old DI-604. Out of curiosity, do you run torrents and other multiple connection programs? That would always kill my DI-624 so perhaps the DI-655 suffers from that too. Also UPnP would kill it too.
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