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Old April 19, 2009, 12:38 AM
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Langer Langer is offline
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Join Date: Dec 2008
Location: Vancouver, BC
Posts: 199
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@ImmaPCDude... I even included pictures of exactly what it's for. *face palm* Also I had two or three entire posts dedicated to these pcs a few weeks ago.

Furthermore... I KNOW neither of you read that last post. Otherwise you would likely have commented on the first sentence.

{edit}
If you aren't going to at least take the time to read what's written - don't bother posting
{/edit}

Here are some detail shots showing the pain in the ass that was.

Here's the making-of the spacers:

First up some dimensions:



Here are the tools involved:


The stages of construction - because I used a displacement style cutter I'm left with a large burr on the edge. I used a countersink bit to ream out the inner edge.



Note the funky looking tool on the right.


I made this little device using some plastic washers, some old hardware, a micro nut driver, and a broken dremel bit. (The nut driver was replaced with a drill for most of the sanding). When you tighten the screw the rubber expands ans holds the spacer nice and firmly to make sanding easier:


Repeat process 144 times... and as my joints stiffened and as the blisters grew in number I soon learned to loathe these items:
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